Sensor Instruments
Entwicklungs- und Vertriebs GmbH
Schlinding 11
D-94169 Thurmansbang
Telefon +49 8544 9719-0
Telefax +49 8544 9719-13
info@sensorinstruments.de

Practical examples from the industrial use


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Data
sheet:


APP N° 791

Packaging Industry (Verpackungsindustrie)   
Pharmacy (Pharmazie)   
INI:
Presence control of a flask inside a medicine pack
The presence of a flask inside a medicine pack should be controlled.
Data
sheet:


APP N° 790

Synthetic Industry (Kunststoffindustrie)   
INI:
Gloss measurement of synthetic floorings
The gloss of plastic floors should be measured.
Data
sheet:


APP N° 789

Synthetic Industry (Kunststoffindustrie)   
Plastic film thickness measurement
The thickness of plastic stretch film should be measured.
Data
sheet:


APP N° 788

Synthetic Industry (Kunststoffindustrie)   
Param.:
Streak detection on a plastic surface
A plastic surface should be controlled regarding freedom from streaks and striae.
Data
sheet:


APP N° 787

Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie)   
Frequency control of electric motors
The frequency of electric motors should be controlled.
Data
sheet:


APP N° 786

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Spray jet control
A pulsed, weakly dosed spray jet should be controlled.
Data
sheet:


APP N° 785

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Width control of metal sheets
The width of very fast moved metal sheets should be measured.
Data
sheet:


APP N° 784

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Wire detection and counting during the braiding process
Wires should be detected and counted during the braiding process.
Data
sheet:


APP N° 783

Packaging Industry (Verpackungsindustrie)   
Edge detection on paper bags and corrugated boards
The edges on scaled transported and folded paper bags as well as corrugated boards should be detected and counted.
Data
sheet:


APP N° 782

Textile Industry (Textilindustrie)   
Param.:
Seam detection on fabrics
The seam on technical fabrics should be detected.
Data
sheet:


APP N° 781

Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie)   
Mesh control on metal braided hoses
Meshes on metal braided hoses should be controlled.
Data
sheet:


APP N° 780

Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie)   
Param.:
INI:
Meshes control on fabric hoses
The meshes of a braided hose should be controlled.
Data
sheet:


APP N° 779

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Param.:
INI:
Color-gloss control of lacquered metal sheets
Lacquered metal sheets should be controlled with regard to the color and gloss.
Data
sheet:


APP N° 778

Automotive Industry (Automobilindustrie)   
Differentiation of leather and synthetic interior components
Leather and plastics interior parts should be differentiated.
Data
sheet:


APP N° 777

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Defect recognition on saw blade discs
Defects on saw blade discs should be detected.
Data
sheet:


APP N° 776

Textile Industry (Textilindustrie)   
Seam detection on towels
The seam on towels should be detected.
Data
sheet:


APP N° 775

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Grey carpet differentiation
Grey carpets should be differentiated.
Data
sheet:


APP N° 774

Synthetic Industry (Kunststoffindustrie)   
Differentiation of PE and PET side of plastic plates
The PET side of plastic plates should be differentiated from the PE side.
Data
sheet:


APP N° 773

Packaging Industry (Verpackungsindustrie)   
Presence control of transparent labels on plastic caps
The presence of transparent labels on plastic caps should be controlled.
Data
sheet:


APP N° 772

Textile Industry (Textilindustrie)   
Thickness control of abrasive carpets
The thickness of abrasive carpets should be measured.
Data
sheet:


APP N° 771

Packaging Industry (Verpackungsindustrie)   
Color control of wooden sticks
The color of wooden sticks should be controlled.
Data
sheet:


APP N° 770

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Param.:
Gloss measurement of sandpapers
The gloss factor of sandpapers should be measured.
Data
sheet:


APP N° 769

Automotive Industry (Automobilindustrie)   
Param.:
Color control of light pipes
The color of light pipes should be controlled.
Data
sheet:


APP N° 768

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Param.:
Color measurement of lacquered aluminum plates
The color of lacquered aluminum plates should be measured.
Data
sheet:


APP N° 767

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Gloss measurement of painted aluminum plates
The gloss factor of lacquered aluminum plates should be measured.
Data
sheet:


APP N° 766

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Gloss measurement on decorative films
The gloss factor should be measured on different decorative films.
Data
sheet:


APP N° 765

Synthetic Industry (Kunststoffindustrie)   
Param.:
INI:
Color mark recognition on transparent plastic films
A color mark on a translucent synthetic tape should be recognized.
Data
sheet:


APP N° 764

Synthetic Industry (Kunststoffindustrie)   
Param.:
INI:
Synthetic component orientation control
The orientation of transparent plastic parts should be controlled.
Data
sheet:


APP N° 763

Synthetic Industry (Kunststoffindustrie)   
Param.:
INI:
Color mark detection on transparent plastic adhesive strips
Color marks should be detected on transparent synthetic glue strips.
Data
sheet:


APP N° 762

Cable Industry / Stamping Industry (Kabelindustrie / Stanztechnik)   
Position control of metal stamping parts
The position of metal stamping parts should be controlled.
Data
sheet:


APP N° 761

Cable Industry / Stamping Industry (Kabelindustrie / Stanztechnik)   
Color measurement of synthetic wires
The color of synthetic wires should be measured.
Data
sheet:


APP N° 760

Automotive Industry (Automobilindustrie)   
Param.:
Differentiation of interior leather and plastic parts
Interior leather and plastic parts should be differentiated.
Data
sheet:


APP N° 759

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Differentiation of leather and synthetic interior components
Leather interior components should be differentiated from synthetic interior components.
Data
sheet:


APP N° 758

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Differentiation of interior plastic components
Interior plastic parts should be differentiated.
Data
sheet:


APP N° 757

Automotive Industry (Automobilindustrie)   
Frequency control of turbo charger wheels
The frequency of turbo charger wheels should be controlled.
Data
sheet:


APP N° 756

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
Detection of a rising and falling edge of a metal stripe on metal sheet
A rising as well as a falling edge of a metal stripe on metal sheet should be detected.
Data
sheet:


APP N° 755

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
Inside diameter differentiation of threaded nuts
M8 and M10 screw-nuts should be inline differentiated by inner diameter measurement.
Data
sheet:


APP N° 754

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
Inner diameter control of screw-nuts
The inner diameter of screw-nuts should be measured.
Data
sheet:


APP N° 753

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Wire counting on wire winding machines
The number of wires on a wire winding machine should be counted.
Data
sheet:


APP N° 752

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Detection of the presence of oil on rivet screws
The presence of oil on rivet screws should be detected.


APP N° 751

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Oil film detection on metal pins
An oil film on metal pins should be detected.
Data
sheet:


APP N° 750

Textile Industry (Textilindustrie)   
Param.:
Color measurement of dyed yellow cotton strands
The color of cotton strands should be measured during the tinting process.
Data
sheet:


APP N° 749

Textile Industry (Textilindustrie)   
Param.:
INI:
Color separation of recycled textiles
During the recycling process textiles should be color separated.
Data
sheet:


APP N° 748

Automotive Industry (Automobilindustrie)   
Param.:
Color differentiation of plastic interior components
Plastic interior parts should be differentiated.
Data
sheet:


APP N° 747

Automotive Industry (Automobilindustrie)   
Differentiation of leather and leather imitation interior components
Leather interior components should be differentiated from plastic interior parts.
Data
sheet:


APP N° 746

Synthetic Industry (Kunststoffindustrie)   
Param.:
Color measurement of plastic plates with different structures
The color of plastic plates with a fine, middle and coarse surface should be measured.
Data
sheet:


APP N° 745

Textile Industry (Textilindustrie)   
Param.:
Color measurement of polyester thread
The color of polyester thread should be measured.
Data
sheet:


APP N° 744

Textile Industry (Textilindustrie)   
Param.:
Color measurement of polyester mesh
The color of polyester mesh should be measured.
Data
sheet:


APP N° 743

Cable Industry / Stamping Industry (Kabelindustrie / Stanztechnik)   
Param.:
Frequency measurement of rotating fans
The frequency of rotating blowers should be measured.
Data
sheet:


APP N° 742

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
Color mark detection on saw blades
Color marks should be detected on saw blades.
Data
sheet:


APP N° 741

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
Color mark detection on metal screws
The color mark on metal screws should be detected.
Data
sheet:


APP N° 740

Synthetic Industry (Kunststoffindustrie)   
Param.:
Backside/frontside differentiation of synthetic parts
The backside should be differentiated from the frontside of flat synthetic components.
Data
sheet:


APP N° 739

Synthetic Industry (Kunststoffindustrie)   
Param.:
Frontside and backside differentiation of a plastic part
The frontside of a flat plastic part should be differentiated from the backside.
Data
sheet:


APP N° 738

Packaging Industry (Verpackungsindustrie)   
Param.:
Detection of glue lines on cigarettes
The glue line on cigarettes should be detected.
Data
sheet:


APP N° 737

Packaging Industry (Verpackungsindustrie)   
Param.:
Welding line detection of tin cans
The welding line on tin cans should be detected.
Data
sheet:


APP N° 736

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
INI:
Differentiation of silver-colored screws from black coated screws
Silver-colored screws should be differentiated from black coated screws.
Data
sheet:


APP N° 735

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Color mark detection on slide bearings
The color mark on slide bearings should be detected.
Data
sheet:


APP N° 734

Automotive Industry (Automobilindustrie)   
Param.:
Differentiation of leather from PVC interior components
Leather interior parts should be differentiated from PVC components.
Data
sheet:


APP N° 733

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Inner diameter measurement of metal components
The inner diameter of metal components should be measured.
Data
sheet:


APP N° 732

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Detection of a gap between vinyl layers
A gap between vinyl layers should be detected.
Data
sheet:


APP N° 731

Glass Industry (Glasindustrie)   
Differentiation of tin and air side of float glasses
The tin side should be differentiated from the air side of float glasses.
Data
sheet:


APP N° 730

Paper Industry / Printing Industry (Papierindustrie / Druckindustrie)   
Textile Industry (Textilindustrie)   
Fiber density control of fiber sheets
The density of fiber sheets should be controlled.
Data
sheet:


APP N° 729

Automotive Industry (Automobilindustrie)   
Counting of folds on oil and air filter mats
Folds of oil and air filter mats should be detected.
Data
sheet:


APP N° 728

Packaging Industry (Verpackungsindustrie)   
Param.:
Detection of a welding line on a tin can
A welding line should be detected on a printed tin can.
Data
sheet:


APP N° 727

Construction Industry / Ceramic-finish Industry (Bauindustrie / Keramikverarbeitung)   
Synthetic Industry (Kunststoffindustrie)   
Thickness measurement of thermal insulation panels
The thickness of thermal insulation panels should be measured INLINE.
Data
sheet:


APP N° 726

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Metal spring height control
The height of metal springs should be measured.
Data
sheet:


APP N° 725

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Thickness measurement of flat gaskets
The thickness of flat gaskets should be measured.
Data
sheet:


APP N° 724

Synthetic Industry (Kunststoffindustrie)   
Differentiation of yellowish cast to bluish shade clear transparent plastic components
Clear bluish transparent plastic components should be differentiated from yellowish parts.
Data
sheet:


APP N° 723

Synthetic Industry (Kunststoffindustrie)   
Param.:
Color differentiation of clear transparent plastic parts
A yellowish cast to a bluish shade of transparent clear plastic components should be detected.
Data
sheet:


APP N° 722

Synthetic Industry (Kunststoffindustrie)   
Param.:
Differentiation of bluish and yellowish colored plastic parts
Blueish colored plastic parts should be differentiated from yellowish colored plastic components.
Data
sheet:


APP N° 721

Automotive Industry (Automobilindustrie)   
Param.:
Differentiation of shiny and matt automotive interior components
Matt and shiny interior components should be differentiated.
Data
sheet:


APP N° 720

Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)   
Param.:
Color mark detection on wood plates
Color marks on wood plates should be detected. It should be noted that the color marks are black, green or red lines with a width of around 2mm.
Data
sheet:


APP N° 719

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Param.:
Surface control of stainless-steel sheets
The surface of stainless-steel sheets should be controlled.
Data
sheet:


APP N° 718

Textile Industry (Textilindustrie)   
Glue detection on carpet backing
The presence of glue should be controlled on carpet backing.
Data
sheet:


APP N° 717

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Packaging Industry (Verpackungsindustrie)   
Param.:
Counting folds on aluminum tubes
Folds on aluminum tubes should be counted. It must be considered that the distance between the folds is not constant.
Data
sheet:


APP N° 716

Synthetic Industry (Kunststoffindustrie)   
Packaging Industry (Verpackungsindustrie)   
Param.:
Counting of transparent plastic lids
Transparent plastic lids should be counted.
Data
sheet:


APP N° 715

Synthetic Industry (Kunststoffindustrie)   
Packaging Industry (Verpackungsindustrie)   
Param.:
Counting of semitransparent plastic cups
Semitransparent plastic cups should be counted.
Data
sheet:


APP N° 714

Paper Industry / Printing Industry (Papierindustrie / Druckindustrie)   
Single paper sheet counting
Single sheets imbricated and transported on a conveyor belt should be counted.
Data
sheet:


APP N° 713

Synthetic Industry (Kunststoffindustrie)   
Packaging Industry (Verpackungsindustrie)   
Param.:
Counting of transparent plastic boxes
Close lined up transparent plastic boxes should be counted.
Data
sheet:


APP N° 712

Paper Industry / Printing Industry (Papierindustrie / Druckindustrie)   
Packaging Industry (Verpackungsindustrie)   
Counting of paper bags
Paper bags transported on a conveyor belt should be counted. It should be noted that there is a double edge on each bag. Furthermore, the transport height is changing, dependent of the degree of overlap of the respective bag.
Data
sheet:


APP N° 711

Chemical Industry (Chemische Industrie)   
Param.:
Color checking of the paintwork through sight glasses
The color of liquid lacquers should be controlled in using sight glasses. It should be taken into account, that the sight glasses have a reflecting surface.
Data
sheet:


APP N° 710

Packaging Industry (Verpackungsindustrie)   
Counting of stacked plastic lids
Stacked plastic lids should be counted.


APP N° 709

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Backside–frontside color differentiation of leather interior components
Leather interior components should be color differentiated related to the backside–frontside.
Data
sheet:


APP N° 708

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Color differentiation of painted plastic components
Lacquered plastic components should be color differentiated.
Data
sheet:


APP N° 707

Automotive Industry (Automobilindustrie)   
Param.:
Color differentiation of lacquered plastic components
Painted onyx-black components should be differentiated from lacquered black components.
Data
sheet:


APP N° 706

Provisions Industry (Lebensmittelindustrie)   
Param.:
INI:
Color differentiation of different types of coffee
Different types of coffee should be distinguished by color.
Data
sheet:


APP N° 705

Textile Industry (Textilindustrie)   
Differentiation of white paper and white synthetic cotton
White paper should be differentiated from white synthetic cotton.
Data
sheet:


APP N° 704

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Detection of a laser-engraved mark on a stainless-steel rod
Laser-engraved marks on stainless steel rods should be detected.
Data
sheet:


APP N° 703

Automotive Industry (Automobilindustrie)   
Position and angle control of washer jets
The position and angle of washer jets should be controlled. High-end washer jets provide normally two near-collimated water jets with a rigid angle and a fan beam with a wide angle. The task of the measuring instrument is furthermore to control the opening angle of the fan beam as well as the amount of water in the near-collimated water jets.
Data
sheet:


APP N° 702

Packaging Industry (Verpackungsindustrie)   
Color mark detection on paper bags
Color marks on paper bags should be detected. Here, it should be taken into account, that black color marks on a white background and white color marks on a black background should be detected.
Data
sheet:


APP N° 701

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Laser welding process control
During the laser welding the color as well as the intensity of the emitted light, caused by the laser welding, should be controlled.
Data
sheet:


APP N° 700

Semiconductor Industry / Electrical Industrie (Halbleiterindustrie / Elektroindustrie)   
Param.:
Color measurement of anodized aluminum parts
The color of anodized aluminum parts should be measured.
Data
sheet:


APP N° 699

Synthetic Industry (Kunststoffindustrie)   
UVA transmittance of plastic plates
The UVA transmittance of plastic plates should be measured.
Data
sheet:


APP N° 698

Construction Industry / Ceramic-finish Industry (Bauindustrie / Keramikverarbeitung)   
Distance measurement to insulation panels
The distance to insulation panels should be measured.
Data
sheet:


APP N° 697

Automotive Industry (Automobilindustrie)   
Distance measurement of plastic side windows
The distance to plastic side windows should be measured.
Data
sheet:


APP N° 696

Automotive Industry (Automobilindustrie)   
Color differentiation of black and brown interieur plastic components
Black and brown interior plastic parts should be color differentiated.
Data
sheet:


APP N° 695

Automotive Industry (Automobilindustrie)   
Param.:
Gloss measurement of leather imitations
The gloss of leather interior imitations should be measured.
Data
sheet:


APP N° 694

Textile Industry (Textilindustrie)   
Param.:
INI:
Fluorescence color control of yarn bobbins
The fluorescence color of yarn bobbins should be controlled.
Data
sheet:


APP N° 693

Agriculture (Agrarwirtschaft)   
Param.:
INI:
Orientation control of maize kernels
During the corn handling, the orientation of maize kernels should be controlled.
Data
sheet:


APP N° 692

Packaging Industry (Verpackungsindustrie)   
Tear-off strip presence control on cigarette-boxes
The presence of tear-off strips should be controlled on cigarette boxes.
Data
sheet:


APP N° 691

Packaging Industry (Verpackungsindustrie)   
Param.:
Color mark detection on metal foil
Different color-marks should be detected on different colored metal foils.
Data
sheet:


APP N° 690

Packaging Industry (Verpackungsindustrie)   
Detection of a gap in a glue film on an aluminum foil
A gap in the glue film should be detected on an aluminum foil. At this, gaps with the dimensions starting from 5mm x 1mm should be detected.
Data
sheet:


APP N° 689

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Color differentiation of plastic automotive components
Lacquered automotive plastic components should be color differentiated.
Data
sheet:


APP N° 688

Packaging Industry (Verpackungsindustrie)   
Splice inspection of cigarette filters
The splices of cigarettes should be controlled.
Data
sheet:


APP N° 687

Packaging Industry (Verpackungsindustrie)   
Presence control of transparent labels
The presence of transparent labels should be controlled.
Data
sheet:


APP N° 686

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Environmental Technology (Umwelttechnik)   
Param.:
INI:
Color separation of metal parts
Metal parts should be separated depending on the color.
Data
sheet:


APP N° 685

Packaging Industry (Verpackungsindustrie)   
Glue thickness control on plastic tapes
The thickness of a glue layer on plastic tapes should be controlled.
Data
sheet:


APP N° 684

Synthetic Industry (Kunststoffindustrie)   
Color control of deep blue plastic covers
The color of blue plastic covers should be controlled, whether the respective cover is inside the tolerance range or not.
Data
sheet:


APP N° 683

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
INI:
Detection of overlapped metal plates on metal fans and further whether the metal plates are welded
The presence of welding lines should be controlled on metal fans. Furthermore, it should be controlled, whether the overlapped metal plates are welded or not welded.
Data
sheet:


APP N° 682

Synthetic Industry (Kunststoffindustrie)   
Differentiation of coated and uncoated plastic film
An uncoated plastic film should be distinguished from a coated plastic film.
Data
sheet:


APP N° 681

Construction Industry / Ceramic-finish Industry (Bauindustrie / Keramikverarbeitung)   
Color and intensity control of filament lamps
The color as well as the intensity of filaments lamps should be controlled.
Data
sheet:


APP N° 680

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Differentiation of black finished metal rod and metal rod
Black bronzed metal rods should be distinguished from metal rods.
Data
sheet:


APP N° 679

Machine Building / Metal-working Industry (Maschinenbau / Metallverarbeitung)   
Lacquer quality control of shiny interior trims
The lacquer quality of shiny interior trims should be controlled.
Data
sheet:


APP N° 678

Automotive Industry (Automobilindustrie)   
Param.:
Lacquer quality control of shiny interior trims
The lacquer quality of shiny interior trims should be controlled.
Data
sheet:


APP N° 677

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Color differentiation of shiny interior trims
Shiny interior trims should be color differentiated. Here, the challenge is the range of colors, from dark to bright.
Data
sheet:


APP N° 676

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Color differentiation of matt interior trims
Matt interior trims should be color differentiated. Here, the challenge is the range of colors, from dark to bright.
Data
sheet:


APP N° 675

Automotive Industry (Automobilindustrie)   
Param.:
INI:
Color differentiation of loudspeaker covers
Loudspeaker covers should be color differentiated.


APP N° 674

Packaging Industry (Verpackungsindustrie)   
INI:
Counting of metal lids
Metal lids should be counted in a stack.
Data
sheet:


APP N° 673

Chemical Industry (Chemische Industrie)   
Spray jet control with a laser through beam system
The amount of liquid and the geometry of a spray jet next to the spray nozzle should be controlled.
Data
sheet:


APP N° 672

Synthetic Industry (Kunststoffindustrie)   
Packaging Industry (Verpackungsindustrie)   
Param.:
Presence control of a fluorescent semitransparent cover on a white plastic box
The presence of a fluorescent semitransparent cover should be controlled.