Medición dinámica de distancias y posicionamiento dinámico

Laser filters are static filter screens made of hardened special steel with a wall thickness of typically 1.5mm, which also have closely spaced conical holes created with focused laser light.
The task of the laser filter is to efficiently remove unwanted impurities from the plastic melt during the extrusion process. In conjunction with rotating scrapers, the dwell time of the impurities is kept as short as possible. The continuous screen cleaning even removes so-called soft particles (e.g. made of silicone or rubber) from the plastic flow, and the short dwell time of the impurity particles also prevents the formation of cracking products and the resulting black dots.
However, lasering can lead to unwanted filling of the conical holes, which results from the molten metal not being able to leave the conical area in time and instead solidifying, which can lead to partial or, in extreme cases, complete blockade of individual holes.
The LUMI-STAR-MOBILE-VIS/VIS mobile vision system enables simple and efficient inspection of the laser filter screens. (...)

► Press release (pdf)
► Press release (Word/zip)
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During the production of transparent plastic hoses, black particles (flakes) with a diameter of 0.3mm to 1mm may be deposited on the inner wall. The position of the particles is purely random. The plastic hoses should already be checked during production. The transparent hose (diameter 4mm and wall thickness 0.7mm) is produced at a speed of 270m/min.
In order for the black particles to be reliably detected, a correspondingly high scanning frequency of the sensor and the control electronics used is required.
The A-LAS-N-F08-10/50-3x0.5 laser analog light barrier in conjunction with the SPECTRO-1-CONLAS control electronics provides a unit that has the required scanning frequency (approx. 200 kHz) and the necessary laser light curtain (3mm x 0.5mm).
Inspection and detection are carried out in transmitted light mode. If there is a black particle in the field of view, the amount of light on the receiver side is reduced, whereby the analog signal is compared with a comparator threshold that can be parametrized using the SPECTRO 1 Scope V3.1 Windows® software after digitization. (...)

► Press release (pdf)
► Press release (Word/zip)
► Brochure (pdf)

Al diseñar sistemas de pulverización, es necesario asegurarse de que los sensores se adapten a la geometría del cono de pulverización y a la cantidad de pulverización de la aplicación en cuestión. Además, tanto la geometría del cono de pulverización como la cantidad de pulverización dependen del producto utilizado (imprimación, adhesivo, disolvente, agua, alcohol, pintura, etc.), así como del orificio de la boquilla de pulverización, de la sobrepresión y de la dosis de pulverización. Especialmente cuando se utilizan productos resistentes y adherentes (pegamento) como agente de pulverización, puede ocurrir que una parte del orificio de la boquilla de pulverización se pegue, lo que modificaría tanto la cantidad de pulverización como la geometría de pulverización. Esto puede modificar la dirección y el ángulo de apertura del chorro pulverizado.
Al diseñar el sistema de control de chorro pulverizado, es importante hacerse algunas preguntas fundamentales.