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APP N° 802
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Differentiation of leather, fabric and synthetic interior components
Leather, fabric and plastic interior parts should be differentiated.
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APP N° 798
Param.:
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INI:
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Differentiation of leather and plastic interior components
Leather and synthetic interior parts should be differentiated.
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APP N° 796
Param.:
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INI:
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Color differentiation of rubber buffers from a distance
The color of rubber buffers should be controlled from a distance.
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APP N° 778
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Differentiation of leather and synthetic interior components
Leather and plastics interior parts should be differentiated.
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APP N° 775
Param.:
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INI:
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Grey carpet differentiation
Grey carpets should be differentiated.
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APP N° 769
Param.:
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Color control of light pipes
The color of light pipes should be controlled.
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APP N° 760
Param.:
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Differentiation of interior leather and plastic parts
Interior leather and plastic parts should be differentiated.
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APP N° 759
Param.:
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INI:
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Differentiation of leather and synthetic interior components
Leather interior components should be differentiated from synthetic interior components.
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APP N° 758
Param.:
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INI:
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Differentiation of interior plastic components
Interior plastic parts should be differentiated.
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APP N° 757
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Frequency control of turbo charger wheels
The frequency of turbo charger wheels should be controlled.
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APP N° 748
Param.:
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Color differentiation of plastic interior components
Plastic interior parts should be differentiated.
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APP N° 747
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Differentiation of leather and leather imitation interior components
Leather interior components should be differentiated from plastic interior parts.
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APP N° 735
Param.:
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INI:
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Color mark detection on slide bearings
The color mark on slide bearings should be detected.
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APP N° 734
Param.:
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Differentiation of leather from PVC interior components
Leather interior parts should be differentiated from PVC components.
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APP N° 729
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Counting of folds on oil and air filter mats
Folds of oil and air filter mats should be detected.
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APP N° 721
Param.:
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Differentiation of shiny and matt automotive interior components
Matt and shiny interior components should be differentiated.
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APP N° 709
Param.:
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INI:
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Backside–frontside color differentiation of leather interior components
Leather interior components should be color differentiated related to the backside–frontside.
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APP N° 708
Param.:
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INI:
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Color differentiation of painted plastic components
Lacquered plastic components should be color differentiated.
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APP N° 707
Param.:
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Color differentiation of lacquered plastic components
Painted onyx-black components should be differentiated from lacquered black components.
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APP N° 703
|
Position and angle control of washer jets
The position and angle of washer jets should be controlled. High-end washer jets provide normally two near-collimated water jets with a rigid angle and a fan beam with a wide angle. The task of the measuring instrument is furthermore to control the opening angle of the fan beam as well as the amount of water in the near-collimated water jets.
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APP N° 697
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Distance measurement of plastic side windows
The distance to plastic side windows should be measured.
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APP N° 696
|
Color differentiation of black and brown interieur plastic components
Black and brown interior plastic parts should be color differentiated.
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APP N° 695
Param.:
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Gloss measurement of leather imitations
The gloss of leather interior imitations should be measured.
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APP N° 689
Param.:
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INI:
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Color differentiation of plastic automotive components
Lacquered automotive plastic components should be color differentiated.
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APP N° 678
Param.:
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Lacquer quality control of shiny interior trims
The lacquer quality of shiny interior trims should be controlled.
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APP N° 677
Param.:
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INI:
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Color differentiation of shiny interior trims
Shiny interior trims should be color differentiated. Here, the challenge is the range of colors, from dark to bright.
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APP N° 676
Param.:
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INI:
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Color differentiation of matt interior trims
Matt interior trims should be color differentiated. Here, the challenge is the range of colors, from dark to bright.
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APP N° 675
Param.:
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INI:
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Color differentiation of loudspeaker covers
Loudspeaker covers should be color differentiated.
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APP N° 671
Param.:
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Backside-, frontside detection of carpets
The backside from a carpet should be differentiated from the frontside.
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APP N° 668
Param.:
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Color-fluorescence differentiation of interior automotive components
Interior automotive parts should be color differentiated.
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APP N° 667
Param.:
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Color differentiation of leather interior components
Leather interior parts used in the automotive area should be color differentiated.
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APP N° 664
|
Gear differentiation
Chemically non-treated gears should be distinguished from blackened gears.
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APP N° 661
|
Graphite fabric thickness measurement
The thickness of a graphite fabric should be measured.
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APP N° 660
Param.:
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Welding line detection on stainless steel tubes
The welding line on stainless-steel tubes should be detected. At this, the stainless-steel tube is rotating.
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APP N° 659
|
Detection of different primers
Different, fluorescent primers should be detected. Here, the primers will be applied on a black surface.
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:
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APP N° 655
Param.:
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Thickness control of a transparent adhesive layer on a UV fluorescent transparent plastic film
The thickness of a transparent glue on a transparent but fluorescent plastic film should be measured.
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:
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APP N° 654
Param.:
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Detection of fluorescent coating on black leather
A gap with a width of 5mm in the fluorescent coating on a black leather surface should be detected.
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APP N° 652
Param.:
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Glue bead presence control on plastic components
The presence of adhesive on black plastic parts should be controlled.
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APP N° 651
Param.:
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INI:
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Presence control of a primer layer on a plastic component
A primer layer on a plastic surface should be detected.
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:
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APP N° 649
|
Color control of automotive paints
Automotive paints should be color differentiated. At this, the correct parts should be separated from the incorrect parts.
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APP N° 648
Param.:
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Color measurement of car paints
The color of car paints should be measured and controlled whether the respective color is inside a certain dE tolerance to the corresponding reference.
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APP N° 644
Param.:
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INI:
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Differentiation of automotive interior components
Automotive interior components should be differentiated.
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:
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APP N° 642
|
Coating control on glass plates
The different coatings on glass plates should be color controlled.
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APP N° 641
Param.:
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INI:
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Inline-control of welding line on stainless steel tubes
A welding line should be inline controlled on stainless steel tubes. At this, the tube will be shifted along the welding line.
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:
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APP N° 640
Param.:
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|
Welding line control on stainless steel tubes
A welding line should be controlled on stainless steel tubes. At this, the tube will be shifted along the welding line.
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:
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APP N° 639
Param.:
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|
Welding line detection on stainless steel tubes
A welding line should be detected on stainless steel tubes. At this, the tube can be turned.
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APP N° 637
Param.:
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INI:
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Differentiation of fabric and alcantara interior components
Fabric and alcantara interior components should be differentiated.
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:
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APP N° 636
Param.:
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INI:
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Color differentiation of rearview mirror housings
Rearview mirror housings should be color differentiated.
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:
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APP N° 627
|
Color differentiation between white and metallic white lacquered parts
White painted parts should be differentiated from metallic white lacquered components.
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:
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APP N° 624
|
Color Differentiation of interior components
Automotive interior components should be color differentiated at a big distance.
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:
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APP N° 621
|
Differentiation of wooden and carbon based interior components
Wooden and carbon based interior components should be differentiated.
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:
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APP N° 618
|
Color differentiation of threads through shiny transparent plastic film
Components with different colored threads should be differentiated.
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:
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APP N° 615
Param.:
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INI:
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Color differentiation of interior automotive components
Interior components should be color differentiated.
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APP N° 614
|
Differentiation of leather and leather imitation interior parts
Leather interior parts should be differentiated from leather imitation interior components.
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:
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APP N° 613
|
Distance measurement to colored car glass
The distance to colored car glass should be measured. It has to be taken into account, that due to the fact, that several measuring points at the glass surface are necessary, the space for the respective measurement device, especially the frontend is limited.
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:
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APP N° 612
|
Investigation of lacquered components in regards to gloss and haze
Lacquered components should be controlled in regards to gloss and haze.
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:
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APP N° 608
Param.:
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Color differentiation of automotive loudspeaker housings
The color of automotive loudspeaker housings should be controlled.
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:
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APP N° 596
Param.:
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INI:
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Differentiation of matt and shiny metal parts
Matt metal components should be differentiated from shiny metal parts.
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:
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APP N° 593
Param.:
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INI:
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Color differentiation of automotive interior parts
Automotive components used in the interior field should be color differentiated.
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:
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APP N° 578
Param.:
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INI:
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Car finish color control
Car finish colors should be controlled.
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:
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APP N° 565
|
Color differentiation of plastic automotive interior components
Automotive interior plastic parts should be color differentiated.
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:
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APP N° 559
Param.:
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INI:
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Presence control of fluorescent coating
The presence of a fluorescent coating on rubber seal should be controlled.
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:
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APP N° 557
Param.:
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INI:
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Differentiation of black leather, leather imitation and alcantara components
Black leather interior components should be distinguished from black leather imitation as well as alcantara material.
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:
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APP N° 556
Param.:
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Color differentiation of threads
Different colored threads, used for sewing leather together, should be controlled on sewing machines.
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:
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APP N° 555
|
Distance measurement on carbon fiber plates
The distance to carbon fiber plates should be measured.
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:
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APP N° 554
Param.:
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INI:
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Color differentiation of shiny plastic parts
Shiny plastic components, used for the interior automotive field, should be color differentiated.
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:
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APP N° 553
Param.:
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INI:
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Color differentiation of matt plastic interior components
Matt plastic parts, used for the automotive interior field, should be color differentiated.
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:
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APP N° 552
Param.:
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INI:
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Color differentiation of beige interior plastic parts
Beige plastic parts, which are used in the automotive interior field, should be color differentiated.
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:
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APP N° 550
|
Distance measurement to black rubber band
The distance to a black rubber band should be measured. It has to be taken into account, that the surface of the rubber band can change from black matt to black shiny.
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:
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APP N° 545
Param.:
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INI:
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Differentiation of the inner surface of plastic tubes
The inner surface of plastic tubes should be controlled.
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:
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APP N° 544
Param.:
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INI:
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Lacquered door handle color control
The color of varnished door handles should be controlled.
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:
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APP N° 543
Param.:
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INI:
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Color differentiation of painted plastic components
Plastic parts should be color differentiated. For this purpose, a color sensor type SPECTRO-3-100-COF-d6.0-CL is used.
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:
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APP N° 542
Param.:
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INI:
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Differentiation of metalized door handles
Metalized door handles should be color differentiated.
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:
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APP N° 537
Param.:
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INI:
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Color differentiation of interior plastic parts
Plastic parts, which are used in the automotive interior field, should be color differentiated
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:
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APP N° 534
Param.:
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Differentiation of metal chain links
Metal chain links should be differentiated by thickness. The thickness of the one size is 2.0mm, whereas the other size has a thickness of 2.3mm.
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:
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APP N° 533
Param.:
|
|
Detection of chatter marks on metal bands
Defects inside bimetallic bands will be marked with chatter marks. These chatter marks should be proper detected during the further processing and the damaged part of the metal stripes should be removed from the finishing later on
|
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APP N° 532
Param.:
|
INI:
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Differentiation of automotive interior parts
Interior parts used in the automotive industry should be differentiated
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:
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APP N° 530
Param.:
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Seam color detection on leather automotive interior components
The color of the seam on leather components should be controlled
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:
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APP N° 528
Param.:
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INI:
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Color differentiation of safety seat belts
Seat belts should be color controlled and differentiated.
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:
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APP N° 526
Param.:
|
INI:
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Color differentiation of leather imitations
Leather imitations in the interior automotive field should be color differentiated.
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:
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APP N° 525
Param.:
|
INI:
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Color differentiation of loudspeaker grids
The color of loudspeaker grids should be differentiated.
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:
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APP N° 524
Param.:
|
INI:
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Color-gloss differentiation of black interior parts
Black leather imitation components from the automotive interior field should be differentiated from black fabric as well as from black plain plastic parts.
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:
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APP N° 523
Param.:
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INI:
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Differentiation of alcantara and fabric interior components
Different colored alcantara and fabric interior components for the automotive industry should be distinguished.
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:
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APP N° 509
|
Color differentiation of flaps in cup holders
Black flaps should be color differentiated from dark brown flaps. During the tests the flaps are already integrated into the cup holder.
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:
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APP N° 508
|
Notch presence detection on a shock absorber
A notch on a metal shock absorber should be detected. It has to be taken into account, that the notch is very shiny.
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:
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APP N° 507
Param.:
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INI:
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Color and structure differentiation of automotive interior components
In practice, a proper color-gloss differentiation between most of the interior components can be realized, however, it has to be taken into account, that the difference in gloss as well as in color between the fabrics and the alcantara components is small, thus the structure difference should be used to differentiate even those products.
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:
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APP N° 506
Param.:
|
INI:
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Color differentiation of painted plastic components
Painted plastic components used for the interior automotive area should be color differentiated.
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:
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APP N° 501
Param.:
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INI:
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Color differentiation of half shells of bush bearings
Half shells of friction-type bearings should be color differentiated.
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:
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APP N° 500
Param.:
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INI:
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Primer presence control on a black painted metal frame
The presence of a primer should be detected on a black painted metal frame.
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:
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APP N° 499
Param.:
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INI:
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LED color control on interior components
The color as well as the intensity of LEDs, integrated in interior components, should be controlled. Furthermore, on components without LEDs the presence of a cover plate should be checked.
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:
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APP N° 497
Param.:
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INI:
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Color differentiation of metal loudspeaker grids
Two kinds of metal loudspeaker grids should be color differentiated.
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:
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APP N° 484
Param.:
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Particle size measurement in a spray jet
The size of particles in a spray jet should be measured.
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:
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APP N° 483
Param.:
|
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Spray jet control during the movement
The spray jet of a spray nozzle should be controlled during the movement.
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:
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APP N° 479
Param.:
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INI:
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Color differentiation of bright seat belt plastic housings
Bright seat belt plastic housings should be color differentiated.
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:
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APP N° 478
Param.:
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INI:
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Color differentiation of beige seat belt plastic housings
Beige colored seat belt plastic housings should be differentiated.
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:
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APP N° 477
Param.:
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INI:
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Color differentiation of dark seat belt plastic housings
Dark seat belt housings should be differentiated.
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:
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APP N° 476
Param.:
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INI:
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Color differentiation of plastic interior components for the automotive industry
Plastic components used for the automotive interior field should be color differentiated.
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:
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APP N° 468
|
Color differentiation of lacquered plastic components
Car finish should be color differentiated. A rotation around the perpendicular axis of the plastic components should not influence the result of the color control.
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:
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APP N° 467
|
Color differentiation of car door handles
Car door handles should be color differentiated. It has to be taken into account, that the door handles are very shiny.
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:
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APP N° 464
Param.:
|
|
Spray jet amount control in the Ɛx range
The presence as well as the spray amount of a spray jet in the Ex range should be controlled. It has to be taken into account, that a system based on the transmitted light mode cannot be used for this application.
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:
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APP N° 463
Param.:
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INI:
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Oil presence control in metal screw nuts and screws
The presence and amount of oil in a screw nut as well as in a screw should be detected directly before border crimping.
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:
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APP N° 461
Param.:
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INI:
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Color control of a red stripe on a fabric
The color of a red stripe on a safety belt should be controlled. At this, the red color should remain in a certain tolerance range.
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:
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APP N° 455
Param.:
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INI:
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Seam detection on leather and leather imitations
Beige (black) stitching should be detected on beige (black) leather or leather imitations.
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:
|
APP N° 454
|
Differentiation of leather and leather imitations
Leather and leather imitations used in the interior field should be proper differentiated.
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:
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APP N° 432
Param.:
|
|
Color differentiation of lacquered trims
Trim strips should be color differentiated. It has to be taken into account, that the lacquered trims are very shiny.
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:
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APP N° 429
Param.:
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INI:
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Color differentiation of waxed threads
Waxed threads should be color differentiated. It has to be taken into account, that due to the wax coating the surface of the threads is very shiny.
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:
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APP N° 425
|
Presence control of an oil film on an aluminum surface
The presence of an oil film in aluminum housing should be controlled.
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:
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APP N° 424
|
Oil drop presence control on a steel surface
The presence of an oil drop on a steel surface should be controlled.
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:
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APP N° 423
|
Double membrane control on breaker plates
The presence of one or two diaphragms in a blow-out disk should be differentiated. At this, different types of burst disks are available (copper and aluminum) with different diaphragms (aluminum membrane or steel membrane).
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:
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APP N° 419
|
Differentiation Alcantara (Ultrasuede) and fabric interior equipment
Alcantara and fabric interior equipment should be differentiated.
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:
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APP N° 412
|
Edge detection at bellows (fold counting)
On bellows the edges should be detected and counted.
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:
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APP N° 411
|
Differentiation of pneumatic cylinders
Pneumatic cylinders should be differentiated. At this, the cylinder can be rotated along its axis.
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:
|
APP N° 410
|
Frequency control of turbo charger wheels
The frequency of turbo charger wheels should be controlled. At this, one of the blades of the wheel is coated with a fluorescent transparent lacquer.
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:
|
APP N° 408
|
Differentiation of black and dark gray leather imitation
Dark gray and black leather imitation should be distinguished.
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:
|
APP N° 407
|
Detection of plastic residues on the start of metal thread
Plastic residues on the start of metal threads should be detected.
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:
|
APP N° 403
|
Gap size measurement on an aluminum casting of a turbo charger
The gap size on the aluminum housing of a turbo charger should be measured.
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:
|
APP N° 401
|
Presence control of UV bond on a plastic component
The presence of an UV adhesive layer on the backside of a plastic part should be controlled. A false detection even from the front side of the plastic component must be avoided.
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:
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APP N° 400
|
Thickness measurement of a bimetal band
The thickness of a bimetal band should be measured contactless during the movement.
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:
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APP N° 394
|
Detection of a fluorescent green and orange mark
Orange as well as a green fluorescent marks sprayed on a white fleece should be detected and distinguished.
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:
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APP N° 393
|
Presence control of a Velcro® strip on rear shelf
The presence of a Velcro® strip on a hat shelf should be controlled.
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:
|
APP N° 389
|
Color control of handles
Handles in the automotive field should be color controlled.
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:
|
APP N° 387
|
Color differentiation of leather imitations and fabrics in the interior area
Different dark and light leather imitations and fabrics should be differentiated. The colors of the different dark parts as well as of the light parts are very close, almost the same, but the structure of the respective surface is slightly different.
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:
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APP N° 383
|
Color differentiation of ultrasonic sensors at a distance of 100mm
Ultrasonic sensors should be color differentiated at a distance of 100mm. It has to be taken into account, that the surface of the ultrasonic sensor cap is very glossy.
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:
|
APP N° 382
|
Differentiation of black and gray velvet at a sensor distance of 100mm
Black and gray interior parts with a velvet casing should be color differentiated at a distance of 100mm.
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:
|
APP N° 381
|
Color differentiation of lacquered plastic parts at a distance of 100mm
Lacquered plastic parts should be color differentiated. The parts are very glossy and even metallic lacquer should be controlled at a distance of in minimum 100mm.
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:
|
APP N° 380
|
Color differentiation of plastic parts in the interior field at a distance of 100mm
Plastic interior parts should be color differentiated from a distance of 100mm.
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:
|
APP N° 379
|
Detection of a transparent film on a lacquered surface at a distance of 100mm
A transparent film should be detected on a shiny lacquered surface. It has to be taken into account that the plastic film has a certain polarization effect.
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:
|
APP N° 377
|
Color differentiation of ultrasonic sensors
Ultrasonic sensors should be color differentiated. It has to be taken into account, that the surface is very glossy.
|
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:
|
APP N° 376
|
Color differentiation of interior components with velvet surface
Parts made for the interior field with a black or dark gray velvet surface should be color differentiated.
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|
:
|
APP N° 375
|
Color differentiation of lacquered plastic components
Lacquered plastic parts should be differentiated. It should be taken into account, that the surface is very glossy.
|
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|
:
|
APP N° 374
|
Color differentiation of plastic parts in the interior field
Gray plastic parts should be separated from dark gray plastic parts.
|
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:
|
APP N° 373
|
Detection of transparent film on lacquered plastic components
A transparent film should be detected on a black as well as white lacquered plastic part. It has to be taken into account, that the white and the black surface are very shiny and the plastic film as well.
|
|
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:
|
APP N° 372
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Quality control of internal gears
The width of the teeth as well as the gap between the teeth of internal gears should be controlled.
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APP N° 368
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Position detection of lacquered metal sheets
The edge of different lacquered metal sheets should be precisely detected. Furthermore the distance of the painted metal plates should be measured. At this, it has to be taken into account, that a color gamut as well as gray scale range from shiny black to matt white should be covered.
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APP N° 360
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Presence control of a blue and a green mark on a gray plastic component
A green as well as a blue mark should be present on a gray plastic component.
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APP N° 357
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Color differentiation of O-rings
O-rings should be color differentiated. It has to be taken into account, that the surface of the O-ring is very glossy.
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APP N° 356
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Differentiation of metal rods
Metal rods with an even finish should be differentiated from metal rods with a slotted end. Furthermore a metal rod with a black slotted end should be differentiated from a steel colored end.
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APP N° 351
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Color control of seat belt plugs
Seat belt plugs should be color differentiated.
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APP N° 350
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Color control of plastic pins
Plastic pins which are used for seat belts should be color differentiated.
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APP N° 349
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Color control of seat belts
The fabric of the seat belts should be color controlled.
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APP N° 348
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Color control of seat belt rubbers
Seat belt rubbers should be color differentiated.
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APP N° 347
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Color control of seat belt sockets
Seat belt sockets should be color controlled.
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APP N° 343
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Detection of a brand name on fog light glasses
A logo should be detected on a fog light glass. It has been shown that the brand name in the glass is acting like an optical component and deflects the laser beam in a different way compared to the normal glass surface.
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APP N° 335
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Presence detection of felt label on a backlight shelf
The presence of a felt label on a rear window shelf should be checked.
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APP N° 334
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Color differentiation of fabrics and leather imitations
Fabrics as well as leather imitations should be differentiated in the automotive interior field.
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APP N° 331
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Detection of red and white diffuse light on interior components
The diffuse red and white light should be detected on interior components.
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APP N° 322
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Detection of a yellow stripe on metal clamps
The presence of a yellow striped on metal clamps should be detected.
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APP N° 318
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Detection of black and gray lacquer coat on metal part
In the Ɛx zone of a spray chamber uncoated metal parts should be differentiated from black and gray metal parts.
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APP N° 316
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Color differentiation of ultrasonic sensor caps from far distance
The color of ultrasonic sensor caps should be controlled from a distance of 450mm.
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APP N° 315
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Adhesive film presence detection on plastic screws
The presence of an adhesive film should be controlled on the thread of plastic screws.
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APP N° 314
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Differentiation of different colored ultrasonic sensors
Ultrasonic sensors should be color differentiated.
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APP N° 313
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Differentiation of different colored plastic parts in the interior field
Different colored plastic parts should be differentiated.
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APP N° 307
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Color Differentiation of leather imitations in the automotive field
Different colored leather imitations should be recognized and differentiated.
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APP N° 298
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Color differentiation of interior components
Six different interior components should be color differentiated. The sensor distance should be around 50mm and the detecting range of the color sensor at this distance should be approximately 20mm in diameter.
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APP N° 297
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Color differentiation of plastic fittings
The color of plastic fittings should be controlled. At this, the high gloss factor of the surface reduces the contrast difference between the three different components.
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APP N° 295
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Detection of a fluorescent coating on black rubber seal
The coating on rubber seal should be detected. At this, a fluorescent coating with an excitation wavelength which lies in the UV range (around 365nm … 385nm) is used. This UV light will be converted from the fluorescent coating into the visible blue range.
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APP N° 293
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Color and contrast control of a tachometer sheet
The color of a black tachometer sheet should be controlled; the color as well as the grey scale should remain in a certain tolerance range.
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APP N° 292
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Presence control of a plastic grid
The presence of a white plastic grid on a black background should be detected.
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APP N° 282
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Counting of stacked metal blanks
The correct number of stacked metal blanks should be controlled.
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APP N° 274
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Detection of machining marks on bimetallic strips of slide bearings
Chatter marks on slide bearing stripes should be detected immediately before the grinding process.
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APP N° 269
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Color differentiation of two plastic parts
Two different colored plastic components used in the interior field should be differentiated.
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APP N° 268
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High speed angle measurement with direction control
The angle position of a very fast rotating shaft should be measured; furthermore the direction of the rotation should be controlled
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APP N° 265
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Detection of a red shiny plastic label
The presence of a shiny red plastic label on a black plastic component should be detected.
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APP N° 264
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Detection of a red color mark on an aluminum rod
The task is to detect a red color mark on an aluminum rod (the red color mark informs about defect metallurgic domains in the aluminum rod). At this, the red paint which is used for color marking can differ and furthermore it can happen that the color mark is partly scraped. In addition an aluminum surface can be contaminated with rust (comes from a steel band, which is used for fixing the rods in a former process), which drifts also into the red color.
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APP N° 263
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Color differentiation of a black and brown center console
A black and dark brown plastic center console should be differentiated. It has to be into account, that the surface where the color should be controlled is very shiny.
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APP N° 262
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Color differentiation between a brown and a black cap in a console
A brown plastic cap should be differentiated from a black plastic cap in a console.
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APP N° 256
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Counting of dishes for water cooling systems
The number of dishes in a package should be counted during the movement of the package.
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APP N° 254
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Detection of punch marks in aluminum surface
Punch marks in aluminum surface should be detected.
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APP N° 253
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Detection of a stamped blue mark on aluminum housing
A stamped blue mark should be detected on aluminum housing. At this, the degree of strength of the blue lacquer is changing dependent of the moisture content of the color.
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APP N° 251
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Color differentiation of plastic interior parts
Gray, black and brown interior plastic parts should be differentiated. It should be taken into account, that there is just a bit space for the optical fiber head, but not for the whole color sensor.
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APP N° 248
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Attitude control of an asymmetric spiral spring
The attitude of an asymmetric suppressed spring should be controlled.
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APP N° 235
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Color differentiation of spray lacquered plastic parts
Two different colored plastic components should be distinguished.
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APP N° 229
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Detection of color marks on slide bearing shells
Red, green and yellow color marks as well as no color mark on slide bearing shells should be detected and distinguished. It should be taken into account that the color mark should be detected even if it is partially removed.
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APP N° 225
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Color differentiation of three different plastic components in the interior field
Three different colored plastic parts should be differentiated.
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APP N° 220
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Lattice texture presence control on a fleece stripe
The presence of a lattice texture on a fleece stripe should be controlled.
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APP N° 210
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Double sheet control of stamping parts in the automotive industry
During the handling process of stamped metal parts it happens, that instead of one part two or more parts will be sucked up from a robot.
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APP N° 192
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Control of the presence of a fluorescent film on a rubber lip
A rubber lip for car doors is coated with a thin fluorescent film. The presence of this film should be checked during the production.
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APP N° 191
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Color differentiation of ultrasonic sensors
Ultrasonic sensors for the automotive industry should be color differentiated. At this, the shiny surface of the ultrasonic sensors causes normally a high direct reflection.
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APP N° 183
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Differentiation of front side and back side from a sound damping carpet
The front side should be distinguished from the back side of a sound damping carpet.
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APP N° 179
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Detection of the seam of leather and leather imitation components
The seam of leather and leather imitation components should be detected.
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APP N° 175
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Color differentiation of two different structured plastic moldings
Two different structured plastic components should be distinguished. At this, the background color is exactly the same.
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APP N° 174
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Differentiation of leather imitations of interior automotive components
Different colored interior components should be distinguished.
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APP N° 172
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Precise counting of folds of aluminum tubes
The folds of aluminum tubes should be counted during a fast movement (a few m/s) of the tubes.
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APP N° 171
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Color differentiation of fabrics in the interior field of the automotive industry
Different fabrics should be distinguished by color control.
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APP N° 169
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Color control of silver colored metal wires
The color as well as the gray scale of a silver colored wire can differ in a coil. To avoid these inhomogenities the wire should be color controlled.
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APP N° 168
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Color differentiation of garnish moldings
Different colored garnish moldings should be distinguished. It has to be taken into account, that the components are very shiny.
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APP N° 167
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Detection of spray marks on the metal surface of water cooler
Defective or damaged water coolers will be marked during the assembling process with a blue spray mark. Intensity and size of the color mark, however, differs extremely.
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APP N° 163
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Presence control of a UV fluorescent yellow coating on a rubber seal
A rubber seal is normally coated with a fluorescent layer. This layer is fluorescent in blue if UV light is used. Additionally to this blue fluorescent coating a yellow fluorescent coating is used for marking defect areas on the rubber seal. The task is now to detect the UV fluorescent yellow coating on a rubber seal, which is primary UV blue coated.
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APP N° 159
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Color control of plastic buttons in the automotive interior field
Plastic buttons should be color controlled. It has to be taken into account, that the angle alignment of the plastic buttons is arbitrary during the control process.
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APP N° 157
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Differentiation of a matt and a glossy chromate knob
A matt chromate knob should be differentiated from a glossy chromate knob.
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APP N° 156
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Color differentiation between black and dark brown plastic interior components
Two plastic interior parts should be color differentiated. Due to assembly reasons, the backside as well as the front side of the two components should be controlled, respectively.
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APP N° 153
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Differentiation between a shaft with and without a tooth system
Two different metal shafts should be differentiated. The one has a flat cylindrical surface whereas the other type comes with a cogwheel.
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APP N° 152
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Detection of fluorescent cured glue on a shaft
On a shaft fluorescent glue is used to seal the intersection between the shaft and a roll.
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APP N° 151
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Differentiation of leather imitations
Two black leather imitations should be differentiated and the gloss factor should be documented with a gloss measurement device.
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APP N° 142
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Control of the orientation of leather imitation
The orientation of different colored leather imitations should be controlled.
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APP N° 141
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Position monitoring of washers in plastic components
The orientation of washers (backside or front side above) should be checked. To control from the top (perpendicular to the surface) is not possible due to arrangement reasons.
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APP N° 139
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Position control of a silicon cap
The position of a semi transparent silicon cap should be controlled.
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APP N° 137
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Positioning of a rubber seal component
A rubber gasket should be exact positioned.
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APP N° 136
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Presence control of an inscription on a rubber seal
On a rubber seal the presence of a yellow inscription should be checked.
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APP N° 135
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Color differentiation of three different colored spiral springs
Three different colored spiral spring types should be differentiated. At the position where it should be controlled the position of the coil spring is accidentally oriented.
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APP N° 134
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Control of the presence of fibers in an aluminum tube
In aluminum tubes with a length of approximately 160mm and an inner diameter of 14mm the presence of fibers should be checked, at which a good tube is a tube without any fibers. The tubes can be positioned and turned 360° around, around both ends of the tube there is space enough for mounting the sensors.
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APP N° 133
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Color control of different components of a gear box
After the assembling of a gear box, the different components must be controlled in relation to the color.
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APP N° 124
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Detection of a metal sheet on a stack
Metal plates are removed from a stack with a robot. After the last metal sheet is removed a sensor should inform the robot to avoid that the base plate will be sucked up from the robot too. The base plate can consist of MDF (medium density fiberboard), wood, rubber or even a metal which is different from the metal sheet.
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APP N° 119
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Differentiation of two colors on a fabric
On a fabric for car seats the two colors must be differentiated.
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APP N° 115
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Quality control of the surface of a cone on a cogwheel
The surface of the cone on a cogwheel should be checked. The surface of a proper cone looks very homogeneous; the surface of a bad cogwheel shows grooves and scratches. For investigations the cogwheel can be turned around its axis. The distance from the sensor to the object should be around 200 mm.
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APP N° 113
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Color differentiation of cogwheels
The task is to differentiate between black coated and non-coated cogwheels. Furthermore the minimum distance from the sensor to the object should be 160mm.
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APP N° 112
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Position control in the Ɛx range
The position of a metal blade should be controlled in the Ɛx range over a measuring range of approx. 6mm.
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APP N° 110
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Spray jet control in the Ɛx range
For the spray jet control in the Ɛx range (zone 0) the most suitable system is a unit which comes without electronically components in the Ɛx zone, but with fiber optics.
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APP N° 105
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Spray jet amount control
The density of the spray jet should be controlled.
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APP N° 99
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Color gloss differentiation of door interior components
Different colored interior parts must be differentiated. The color differences between the respective components are relatively small but there is a good difference in the gloss factor due to the different structure of the part.
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APP N° 97
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Presence control of felt textile on dashboard components
On dashboard instruments the presence of felt must be controlled furthermore two felts must be differentiated.
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APP N° 93
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Differentiation of chrome plated shiny and chrome plated matt components
Chrome plated shiny components must be distinguished from chrome plated matt parts. The size of the objects is equal; there is only 8mm space in height under the object for the sensor front end.
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APP N° 86
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Differentiation of different colored plastic parts with different number of bars
Plastic parts with four (the bar located in the middle is shorter) and five long bars must be distinguished independent of the color.
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APP N° 85
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Detection of a white tape on a pink airbag textile
The white tape on a pink airbag textile must be detected. Thereby it must be differentiated between the color of the white tape on the one hand and all of the other background colors of the airbag (pink, pink with red thread, blue and white textile) on the other hand.
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APP N° 84
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Color differentiation between a black and an uncoated metal gear wheel
A black metal gear must be distinguished from an uncoated metal gear. The distance from the sensor to the object should be 160mm and the spot size should be around 3mm in diameter.
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APP N° 83
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Differentiation of threads on an airbag textile
Different colored threads must be differentiated. At this, the treads can be also bicolored.
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APP N° 82
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Color mark detection on a rubber seal
A yellow striped color mark should be detected on a rubber seal.
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APP N° 81
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V-belt position control
The lateral displacement of a V-belt in a V-belt pulley must be controlled, because it happens that the V-Belt lies not properly in the V-belt pulley.
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APP N° 80
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Color differentiation of interior equipment
In the automotive industry different interior parts (wooden as well as plastic and metal elements) must be differentiated. Some wooden and plastic elements are very glossy whereas other components are diffuse.
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APP N° 74
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Inline gloss measurement of plastic films and laminated plates
During the production of plastic films as well as of laminated plates the gloss factor should be measured.
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APP N° 62
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Color control of tinted glass plates
During the assembling of cars the color of the glasses from the side door must be checked. It is only possible to control from one side and even an additional reflector cannot be used.
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APP N° 53
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Color-gloss differentiation of leather and leather imitations in the automotive interior field
In the automotive interior field the different materials looks sometimes very similar. For a proper differentiation of the different products color-gloss detection should be used.
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APP N° 52
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Differentiation of leather and leather imitations in the automotive interior field
Sometimes a color differentiation between interior materials with exactly the same color and the same gloss factor is not possible, even with the best color sensor. Thus another sensor must close this gap. Indeed the different materials may have the same color and the same gloss, but a different structure as shown in the photos.
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APP N° 42
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Color differentiation of seat-belt buckles
For the seat-belt buckles colors like beige, gray and black preponderates, but there are different tones in the respective colors present.
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APP N° 41
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Color differentiation of control elements in the automotive interior field
During the assembling process of the control elements into the dashboard, into the car side doors or into the headliner the color must be controlled. Mostly for the housing of the control elements the same lacquer will be used as for the bodywork, which means that we have to do with very glossy colors.
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APP N° 40
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Color differentiation of plastic components in the automotive industry
In the automotive industry there will be used a lot of plastic components even in the interior area. These components will be used amongst others for the side doors, the car seats, the rear door, the headliner and the dashboard. The colors of these plastic parts are more or less either gray or beige or black.
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APP N° 39
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Color control of the presence of an airbag label
On different positions in a car there are placed airbag warning notices. These labels are fluorescent in the green color range. The background, where the labels are placed, however, is slightly fluorescent in the blue color range.
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APP N° 38
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Color gloss differentiation of leather and leather imitations in the automotive industry
In the automotive interior field components made of leather as well as of leather imitations are available. To avoid, that the wrong parts will be mounted a quality check with a color gloss sensor must be done.
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APP N° 37
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Color differentiation of car door handles
During the assembling of the car doors amongst others the car door handles must be color controlled to avoid that a wrong colored part will be mounted.
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APP N° 36
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Color differentiation of leather imitations and textiles in the automotive interior field
Different leather imitations and textiles which are used especially for car doors, car seats and headliners must be controlled to avoid failures during the assembling.
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APP N° 35
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Differentiation of carpets in the automotive industry (interior equipment)
During the assembling of carpets into the interior equipment the color of the carpet must be controlled. In practice the gray, beige and black color tones of the carpets preponderates.
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APP N° 34
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Color differentiation of leather and leather imitation (interior equipment)
Leather and leather imitations are used for the interior equipment in the automotive industry.
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APP N° 33
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Determination of the number of airbag webs
The number of airbag webs should be detected on a reference background.
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APP N° 32
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Differentiation of the coated surface from the uncoated surface of an airbag textile
During the manufacturing of airbags the coated side of an airbag textile must be detected. There is just a very small difference in color and gloss between the coated and uncoated side of the airbag textile.
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APP N° 31
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Color differentiation of plastic parts in the automotive interior field
Different colored plastic components which are used in the automotive interior field should be distinguished.
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APP N° 30
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Automotive color lacquer control
In the automotive industry lacquered components must be controlled to avoid wrong delivery to the car manufacturers. Components like bumpers, rearview mirror housings, ultrasonic sensors, fuel tank caps, car door handles, car doors and front lids are painted with a glossy lacquer and some colors lies close together.
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APP N° 13
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Surface control of a piston rod: Steel surface or chrome-plated
A piston rod must be controlled whether it is chrome-plated or not.
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APP N° 12
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Detection of two different colored threads on interior parts
The task is to distinguish properly between the two different colored threads (beige and gray).
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APP N° 10
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Color control of two different seams on two different leather imitations
The task is to detect, whether the seam is present on the leather imitation or not. There are two different colored leather imitations, beige and gray and respectively a beige thread as well as a gray thread.
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APP N° 8
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Color control of ultrasonic sensor caps in the automotive industry during the integration process
During the assembling of the ultrasonic sensors into the bumpers the color of the ultrasonic sensor caps must be controlled.
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APP N° 1
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Quality control during the airbag manufacturing in the automotive industry
1. Surface control of the airbag textile coated / uncoated:
One side of the airbag textile is coated, whereas the other side is uncoated. The task is to check, whether the top side is coated.
2. Check of the presence of the plastic foil interlining in the airbag textile:
The presence of a plastic foil interlining should be checked through a cut-out of the airbag textile.
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