Sensor Instruments
Entwicklungs- und Vertriebs GmbH
Schlinding 15
D-94169 Thurmansbang
Telefon +49 8544 9719-0
Telefax +49 8544 9719-13
info@sensorinstruments.de

Transmitted light measurement systems for spray jet monitoring (Ex area)


 
In transmitted light measurement within the visible wavelength range, the spray jet is continuously monitored in the optical path between transmitter and receiver. Single channel, two channel, three channel, and multi channel systems are available for this purpose. Changes in the spray pattern, nozzle wear, or blockages can thus be reliably detected in real time.

For use in the Ex zone, fiber optic cables are employed, enabling safe measurement while the electronics are installed outside the Ex zone. In addition, both the transmitter and receiver sides provide a compressed air connection. Even a slight overpressure is sufficient to keep the optics clean and ensure long term stable measurement.

See also our brochure on inline spray jet monitoring: 




Single channel inline spray jet monitoring in the Ex zone using the transmitted light method
 
For the Ex zone, a fiber optic version is available for spray jet monitoring in transmitted light operation. A so called transmitted light fiber, for example a D-S-Q3-(18x0.3)-1200-67°, is connected to a control unit of type SPECTRO-1-FIO-JC. In principle, fiber optic cross sections with diameters from 0.6 mm to 3.0 mm as well as rectangular cross sections from 3 mm × 0.5 mm to 48 mm × 0.15 mm can be used. For most fiber optic cables, adapter optics are available that allow the distance between transmitting and receiving fibers to be increased.
Relatively large spray cones can also be monitored using a corresponding light curtain, provided by a cross section converter such as a Q3 (18 mm × 0.3 mm). When the spray jet is active, part of the light in the light curtain is absorbed or scattered, reducing the received signal accordingly.
At the output of the electronics, both digital signals (0 V / +24 V) and an analog signal are available, the latter representing the progression of signal attenuation caused by the spray jet.

Three channel inline spray jet monitoring in the Ex zone using the transmitted light method
 

To implement three channel spray jet monitoring in the Ex zone, a fiber optic arrangement is used. On the transmitter side, red light is fed in through three fiber optic cables. On the receiver side, three fiber optic strands are also available, each directed at an optoelectronic receiver. Adapter optics are again used to increase the transmitter/receiver distance, allowing the light beams to be collimated or focused as needed.
With suitable selection of adapter optics, multiple spray cones can be detected simultaneously. The received signals provide information about the overall signal attenuation. However, if one of the spray jets deviates from normal operation, the control electronics can still reliably detect it.
 
SI-JET3-FIO-RL + for example:
R3-M-A1.1-(1.5)-3000-67°-3X + KL-M18-A1.1 + ABL-M18-5-B
R3-M-A2.0-(2.5)-3000-67°-3X + KL-M18-A2.0 + ABL-M18-5-B
 
Using the SPECTRO-T-1-Scope V1.0 Windows® PC software, the SI-JET3-FIO-RL spray jet monitoring system can be ideally configured for the respective application. The digital outputs provide information about the correct spray quantity; via a PROFINET adapter, access to the raw data of the measurement system is also available.



NEWS

Participation at trade fairs:

2026
 •   Fakuma 
 •   PLASTIMAGEN® 
 •   Plastics & Rubber Indonesia

2027
 •   Textiles Recycling Expo 

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Whitepaper:

Smarter textile sorting
A next-generation, AI-supported multi-sensor sorting system for the circular textile economy
 
From plastic flakes to color-perfect recyclate
Inline color measurement and control for consistent recyclate quality
 

 
Whiteness control of sugar in a vertical batch centrifuge 
(using SPECTRO-3-1000-COF-d50.0-MSM-ANA-V4A color sensor)

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Brochures:


Inline Gloss Measurement of Plastic Pipes
Consistent surface quality - directly in the production line


 

Inline Spray Jet Control
Sensors and sensor systems for Inline spray jet control

 

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Specialist article:

  Automatically Adjusting to the Desired Color
Constant Recyclat Color Values through Inline Measurement  
Plastics Insights 05/2025

 

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Video:

  Sensor systems for the plastics recycling industry
Color measurement of recyclates

 

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A
pplications:


Detection of dents and bumps on metal punching strips
(N° 801)
Differentiation of leather, fabric and synthetic interior components
(N° 802)
Plastic cap color measurement
(N° 803)

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WHAT IS ...
... surface tension?
... oil evaporation?
... oil layer thickness
    measurement?

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Software news:

SPECTRO3-MSM-DIG-Scope V1.5 (2021.10.20)
V1.5.2

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