Exemplos prácticos de uso industrial

1) Selecione uma área de aplicação:
Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)

2) Selecione um idioma:

Folha de
dados:

APP N° 779

Param.:

INI:

Color-gloss control of lacquered metal sheets
Lacquered metal sheets should be controlled with regard to the color and gloss.

Folha de
dados:

APP N° 770

Param.:

Gloss measurement of sandpapers
The gloss factor of sandpapers should be measured.

Folha de
dados:

APP N° 768

Param.:

Color measurement of lacquered aluminum plates
The color of lacquered aluminum plates should be measured.

Folha de
dados:

APP N° 767

Gloss measurement of painted aluminum plates
The gloss factor of lacquered aluminum plates should be measured.

Folha de
dados:

APP N° 766

Gloss measurement on decorative films
The gloss factor should be measured on different decorative films.

Folha de
dados:

APP N° 732

Detection of a gap between vinyl layers
A gap between vinyl layers should be detected.

Folha de
dados:

APP N° 720

Param.:

Color mark detection on wood plates
Color marks on wood plates should be detected. It should be noted that the color marks are black, green or red lines with a width of around 2mm.

Folha de
dados:

APP N° 655

Param.:

Thickness control of a transparent adhesive layer on a UV fluorescent transparent plastic film
The thickness of a transparent glue on a transparent but fluorescent plastic film should be measured.

Folha de
dados:

APP N° 654

Param.:

Detection of fluorescent coating on black leather
A gap with a width of 5mm in the fluorescent coating on a black leather surface should be detected.

APP N° 638

Param.:

Color control of trims
Trims should be color controlled.

Folha de
dados:

APP N° 601

Param.:

Differentiation of diverse hazy metal parts
Diverse hazy metal components should be differentiated.

APP N° 592

Param.:

Moisture control of wood pellets
The moisture of wood pellets should be controlled.

APP N° 581

Param.:

Moisture control of timber
The moisture of timber should be controlled.

Folha de
dados:

APP N° 564

Param.:

INI:

Joint sealing color control on fiber boards
The color as well as the presence of the joint sealing of fiber boards should be detected.

Folha de
dados:

APP N° 551

Param.:

Lacquer surface weight control
The lacquer surface weight on furniture plates should be controlled. Investigations have shown that there is a proportional relation between the color space siM - parameters of the liquid paint on the pressing roll and the surface weight of the lacquer on the panel. However, the proportionality factor is dependent of the color and has to be calibrated for the respective paint.

Folha de
dados:

APP N° 546

Param.:

INI:

Differentiation of High Density Fiberboards (HDF-boards)
Treated High Density Fiberboards should be differentiated. At this, one board is wood sanded, the 2nd board is wood sanded with first sealer and the 3rd board is wood sanded with first sealer and lacquer sanded.

Folha de
dados:

APP N° 521

Gloss measurement of anodized guide rails
The gloss of anodized aluminum guide rails should be inline measured.

Folha de
dados:

APP N° 520

Param.:

INI:

Color measurement of anodized aluminum stripes
The color of anodized aluminum stripes should be measured inline.

Folha de
dados:

APP N° 390

Color control of plastic window profiles
Plastic profiles which are used for casement frames should be color controlled.

Folha de
dados:

APP N° 371

Chromium plating presence control
The presence of chromium plating on a metal part should be controlled.

Folha de
dados:

APP N° 365

Color control of lacquered metal sheets
Lacquered metal sheets should be color differentiated. Even metallic paints must be color controlled.

Folha de
dados:

APP N° 344

Double sheet control of veneers
During the transportation of veneers, it should be controlled whether one or more than one veneer was picked up from a handling system.

Folha de
dados:

APP N° 340

Color control of grooves on MDF plates
Grooves on MDF plates should be color controlled. In case of failure the MDF background color can be seen.

Folha de
dados:

APP N° 336

Detection of fluorescent marks on wooden board
Fluorescent marks should be detected on wooden boards. At this, two marks which are close together should be proper detected.

Folha de
dados:

APP N° 272

Detection of an adhesive tape on plastic flooring
An adhesive tape, which has the task to combine the two ends of the plastic flooring, should be detected. At this, the plastic flooring can be different in color; the tape, however, is either yellow or brown in color.

Folha de
dados:

APP N° 271

Detection of glue on a plastic film
The presence of a glue layer on a plastic film should be detected. Almost the whole width of the plastic film should be controlled. The glue is slightly UV fluorescent, whereas the plastic film is UV neutral.

Folha de
dados:

APP N° 214

Detection of the presence of final UV fluorescent coating of laminate
The presence of the upper layer of a laminate should be controlled. At this, the layer is UV fluorescent.

Folha de
dados:

APP N° 206

Color differentiation of brown plastic door seals
Two different brown colored plastic seals should be differentiated.

Folha de
dados:

APP N° 205

Color differentiation of plastic stripes
Different colored plastic stripes should be differentiated.

Folha de
dados:

APP N° 197

Inline color control of abrasive material
Abrasive band material should be inline color controlled.

Folha de
dados:

APP N° 182

Detection of a colored line on a MDF plate
A red colored line should be detected on the surface of a MDF plate. At this, the color of the stripe differs in intensity and slightly in color. Furthermore the structure of the MDF surface can also changing from coarse to fine.

Folha de
dados:

APP N° 146

Detection of knots and bark in wooden stakes
Wooden stakes should be produced free of knots and bark.

Folha de
dados:

APP N° 104

Kontinuerlig diametermätning av trästavar
Under produktionen av trästavar ska deras diameter mätas kontinuerligt.

Inline diameter control of wooden staff
During the production of wooden staff the diameter must be controlled while the rod is moved.

Folha de
dados:

APP N° 100

Gloss inline measurement after the varnish of doors
Immediately after the varnish of the doors the gloss factor should be controlled. Tests have shown that the amount of varnish, which will be sprayed onto the door surface, influences the gloss factor. If not enough varnish is used the surface becomes rough.

Folha de
dados:

APP N° 88

Fluorescent glue control on an abrasive belt
During the production of abrasive belt material with a 10mm wide glue stripe the presence of the fluorescent glue must be observed. Defects greater than 2mm in length must be proper detected. The distance of the sensor head to the object should be approximately 20mm and the detecting range around 2mm x 10mm.

Folha de
dados:

APP N° 87

Kontinuerlig glansmätning på slipband
Glansen är ett mått på strävheten på slipband. En glansgivare monteras i produktionsprocessen och ger kontinuerlig mätning.

Inline gloss measurement on abrasive belts
The gloss factor is a significant parameter for the surface quality, the roughness, of an abrasive belt. Thus a gloss measurement inline sensor should be used for quality control of the abrasive surface.

Folha de
dados:

APP N° 77

Edge control of abrasive belts
The edges of abrasive belts must be grinded to a certain degree. Thus, the degree of grinding should be controlled.

Folha de
dados:

APP N° 74

Kontinuerlig glansdetektering av plastfilm och laminat
Vid produktionen av plastfolier och laminerade träskivor ska glansen detekteras kontinuerligt i processen för att omgående kunna göra finjusteringar och kontrollera kvaliteten.

Inline gloss measurement of plastic films and laminated plates
During the production of plastic films as well as of laminated plates the gloss factor should be measured.

Folha de
dados:

APP N° 67

Kontinuerlig glanskontroll inom träindustrin
Omedelbart efter målningen av dörrar ska glansen kontinuerligt kontrolleras för att få korrekt inställning av mängden färg.

Inline gloss control in the furniture industry
During the manufacturing process of doors just after the painting line the amount of color must be controlled.

Folha de
dados:

APP N° 66

Färgkontroll inom träindustrin
Vid tillverkning av dörrar ska färgen kontrolleras efter målning. Dörrarna spraymålas och kontrollen sker innan färgen torkar.

Color monitoring in the furniture industry
During the manufacturing process of doors the color must be controlled and monitored. At this the color will be sprayed with spray nozzles, which are mounted on a robot, onto the doors. Just after this process but before the drying process the color should be controlled.

Folha de
dados:

APP N° 51

Kontroll av kantlinje på slipband
På slipband finns en linje vid ytterkanten av slipytan. Denna linje ska detekteras och den skiljer sig i färg mot slipytan och det rena bandet. Oftast är den mörkare än bandet men ljusare än slipytan vilket gör att givaren kan detektera den smala linjen.

Control of margined abrasive belts
Different sanding belts are equipped with a margin and this margin has to be controlled. The margin can be present on the sanding side of the abrasive belt or on the rear side. Furthermore the margin can be darker than the rear side but mostly it is brighter than the sanding surface. Nevertheless there is a sufficient difference in contrast between the margin and the rear side or the sanding side.

Folha de
dados:

APP N° 47

Fluorescerande markering på trä
Defekter på träprodukter märks med fluorescerande färgmarkeringar. Markeringarna är normalt 15 mm breda och ska detekteras från 200 mm avstånd. Det kan vara två markeringar bredvid varandra med 20 mm mellanrum. Dessa ska detekteras som två separata markeringar. Även 5 mm breda markeringar ska kunna detekteras.

Color detection of fluorescent marks on wood plates
On wooden plates defects will be marked with a fluorescent marker. The fluorescent mark has normally a width of about 15mm and it can happen, that two of this marks lie 20 mm away of each other, but must be detected as two separate marks. Furthermore the fluorescent marks should be detected at a distance of 200 mm to the object and even a mark with a width of 5mm should be detected.

APP N° 21

Dataloggning av färggivares signal under produktion
Fler och fler kunder som använder färggivarna i SPECTRO-3 serien frågar efter mjukvara för färgövervakning och dataloggning. Tillverkare av exempelvis folier för möbler, papper eller fordonsindustrin och tillverkare av laminerade träskivor behöver en fast monterad givare i produktionsprocessen. Den ska utföra kontinuerlig kvalitetskontroll men även spara signaldata för att dokumentera tex artikelnummer, kundens namn, ordernummer, operatör, tid och datum. Utöver detta ska systemet informera operatören om eventuella avvikelser så motåtgärder kan vidtas.

Color signal recording and color signal monitoring
More and more users of the SPECTRO-3 color sensors are asking for a color monitoring and color recording software. The manufacturers of endless materials like plastic foils (e.g. furniture, paper and automotive industry) and the fabricators of laminated medium density fiberboards (MDF) needs an inline sensor system not only for a 100% - quality control but beyond that a system for color signal recording, which allows also to document data like product number, customer name or number, order number, operator name, time and date. Furthermore, the sensor system should inform the operator about the color trend of the product, thus possible countermeasures can be duly initiated.

Folha de
dados:

APP N° 18

Övervakning av sidoförskjutning av transportband - kantstyrning
Inom träindustrin (tillverkning av MDF-skivor) och pappersindustrin används speciella transportband av rostfritt stål eller konstfiberband. Kontroll av bandets läge i sida ska göras med noggrannhet av ±0,2 mm medan bandets läge i höjdled kan variera ±2 mm.

Lateral position control of conveyor belts in the wood and paper industry
In the wood industry (during the production e.g. of MDFs = medium density fiberboards) as well as in the paper industry, special conveyor belts are in use. The lateral position of the band material must be hold in a range of ±0.2mm, whereas the vertical position can change in the range of ±2mm. The material of the conveyor belt is either stainless steel or plastic fabric.

Folha de
dados:

APP N° 5

Kontroll av faner vid produktion av dörrar
1. Detektion av bränd faner och trasig faneryta vid produktion av dörrar:
Faner limmas på mdf-skivor medan de transporteras framåt. Om processen stoppas av någon orsak kan varmluftutblåset, som värmer limmet, bränna faneret något. Denna lite brända yta och om fanerytan gått sönder ska detekteras av färggivaren.
2. Särskilja vitt blankt faner och vitt matt faner:
Med färggivaren ska blankt och matt vitt faner särskiljas.

Veneer control during the door production
1. Detection of slightly burned veneer zones and veneer tear-off during the door production:
The veneer will be glued onto the mdf plate during the movement, however, if the process will be interrupted due to any reason, it can happen, that the hot air gun, which will be used normally to warm up the glue, scorches or burns the veneer surface slightly. Furthermore the color sensor should detect a veneer tear-off.
2. Differentiation between white glossy veneer and white matt veneer:
The task is to distinguish between white glossy and white matt veneer.

Aplicações

Exemplos prácticos de uso industrial

NOTICIA

FIND US ON ....

	Calibração de cores em linha em reciclados de plástico (Sistemas de medição de cores em linha)
	Test report on Inline color measurement of recyclates () (Sistema de medição de cores em linha)

	Sensor systems for recyclate control in the plastics industry for laboratory and inline use ()
	Checking the plastic type of recyclates and virgin material using NIR technology ()

	Detecção de mossas e amolgadelas em fitas de punção metálicas (N° 801)
	Distinção de componentes interiores de couro e plástico (N° 802)
	Medição de cor das tampas plásticas (N° 803)