Exemplos prácticos de uso industrial

1) Selecione uma área de aplicação:
Furniture Industry / Wood-working Industry (Möbelindustrie / Holzindustrie)

2) Selecione um idioma:

Folha de
dados:

APP N° 779

Param.:

INI:

Color-gloss control of lacquered metal sheets
Lacquered metal sheets should be controlled with regard to the color and gloss.

Folha de
dados:

APP N° 770

Param.:

Gloss measurement of sandpapers
The gloss factor of sandpapers should be measured.

Folha de
dados:

APP N° 768

Param.:

Color measurement of lacquered aluminum plates
The color of lacquered aluminum plates should be measured.

Folha de
dados:

APP N° 767

Gloss measurement of painted aluminum plates
The gloss factor of lacquered aluminum plates should be measured.

Folha de
dados:

APP N° 766

Gloss measurement on decorative films
The gloss factor should be measured on different decorative films.

Folha de
dados:

APP N° 732

Detection of a gap between vinyl layers
A gap between vinyl layers should be detected.

Folha de
dados:

APP N° 720

Param.:

Color mark detection on wood plates
Color marks on wood plates should be detected. It should be noted that the color marks are black, green or red lines with a width of around 2mm.

Folha de
dados:

APP N° 655

Param.:

Thickness control of a transparent adhesive layer on a UV fluorescent transparent plastic film
The thickness of a transparent glue on a transparent but fluorescent plastic film should be measured.

Folha de
dados:

APP N° 654

Param.:

Detection of fluorescent coating on black leather
A gap with a width of 5mm in the fluorescent coating on a black leather surface should be detected.

APP N° 638

Param.:

Color control of trims
Trims should be color controlled.

Folha de
dados:

APP N° 601

Param.:

Differentiation of diverse hazy metal parts
Diverse hazy metal components should be differentiated.

APP N° 592

Param.:

Moisture control of wood pellets
The moisture of wood pellets should be controlled.

APP N° 581

Param.:

Moisture control of timber
The moisture of timber should be controlled.

Folha de
dados:

APP N° 564

Param.:

INI:

Joint sealing color control on fiber boards
The color as well as the presence of the joint sealing of fiber boards should be detected.

Folha de
dados:

APP N° 551

Param.:

Lacquer surface weight control
The lacquer surface weight on furniture plates should be controlled. Investigations have shown that there is a proportional relation between the color space siM - parameters of the liquid paint on the pressing roll and the surface weight of the lacquer on the panel. However, the proportionality factor is dependent of the color and has to be calibrated for the respective paint.

Folha de
dados:

APP N° 546

Param.:

INI:

Differentiation of High Density Fiberboards (HDF-boards)
Treated High Density Fiberboards should be differentiated. At this, one board is wood sanded, the 2nd board is wood sanded with first sealer and the 3rd board is wood sanded with first sealer and lacquer sanded.

Folha de
dados:

APP N° 521

Glansmåling af eloxierede ledeskinner
Glansen på forskellige aluminiumsledeskinner skal måles inline.

Gloss measurement of anodized guide rails
The gloss of anodized aluminum guide rails should be inline measured.

Folha de
dados:

APP N° 520

Param.:

INI:

Farvemåling af eloxeret aluminumsprofil
Farven på eloxieret aluminiumsprofil skal måles inline.

Color measurement of anodized aluminum stripes
The color of anodized aluminum stripes should be measured inline.

Folha de
dados:

APP N° 390

Farvekontrol af kunststofprofiler til vinduer
Kunststofprofiler, som anvendes til sidehængte rammer bør farve kontrolleres.

Color control of plastic window profiles
Plastic profiles which are used for casement frames should be color controlled.

Folha de
dados:

APP N° 371

Kvalitetskontrol af krombelægning på metaldele
tilstedeværelsen af en krombelægning skal overvåges

Chromium plating presence control
The presence of chromium plating on a metal part should be controlled.

Folha de
dados:

APP N° 365

Farvekontrol af lakeret blik
Lakerede blikdele skal skelnes på farve. Selv metalfarver skal kunne kontrolleres.

Color control of lacquered metal sheets
Lacquered metal sheets should be color differentiated. Even metallic paints must be color controlled.

Folha de
dados:

APP N° 344

Doppeltplade kontrol på finer
Under transport af finer, kan det forekomme at flere lag tages fra stablen. Dette skal overvåges.

Double sheet control of veneers
During the transportation of veneers, it should be controlled whether one or more than one veneer was picked up from a handling system.

Folha de
dados:

APP N° 340

Farvekontrol af noter på MDF–plade
Inde i noten skal den homogene farve kontrolleres. Ved fejl kan baggrundsfarven ses.

Color control of grooves on MDF plates
Grooves on MDF plates should be color controlled. In case of failure the MDF background color can be seen.

Folha de
dados:

APP N° 336

Detektion af fluorescerende mærke på brædder
På træbrædder skal en fluorescerende markering aftastes. Ved opgaven skal to tætplacerede parallelle linier aftastes sikkert.

Detection of fluorescent marks on wooden board
Fluorescent marks should be detected on wooden boards. At this, two marks which are close together should be proper detected.

Folha de
dados:

APP N° 272

Genkendelse af klæbebånd på kunststofgulv
Et klæbebånd, som forbinder to kunststofgulvbaner skal genkendes. Under opgaven kann gulvene have forskellige farver, medens klæbebåndet enten er gult eller brunt.

Detection of an adhesive tape on plastic flooring
An adhesive tape, which has the task to combine the two ends of the plastic flooring, should be detected. At this, the plastic flooring can be different in color; the tape, however, is either yellow or brown in color.

Folha de
dados:

APP N° 271

Aftastning af lim på kunststoffolie
Tilstedeværelsen af klæber på en kunststoffolie, skal aftastes. Mest optimalt skal opgaven løses i hele bredden. Klæberen er flourescerende under indflydelse af UV-lys (365nm … 385nm) og afgiver derved et synligt blåt lys. Kunststofoverfladen derimod forhodler sig neutralt.

Detection of glue on a plastic film
The presence of a glue layer on a plastic film should be detected. Almost the whole width of the plastic film should be controlled. The glue is slightly UV fluorescent, whereas the plastic film is UV neutral.

Folha de
dados:

APP N° 214

Aftastning af UV-belægning på laminat
Tilstedeværelsen af UV-belægning på oversiden af laminat skal kontrolleres.

Detection of the presence of final UV fluorescent coating of laminate
The presence of the upper layer of a laminate should be controlled. At this, the layer is UV fluorescent.

Folha de
dados:

APP N° 206

Farveaftastning på brune plastforsejlinger
To forskellige brune plastforsejlinger skal kunne skelnes.

Color differentiation of brown plastic door seals
Two different brown colored plastic seals should be differentiated.

Folha de
dados:

APP N° 205

Farvesortering af plaststriber
Forskellige farvede plast stiber skal skelnes.

Color differentiation of plastic stripes
Different colored plastic stripes should be differentiated.

Folha de
dados:

APP N° 197

Inline farvekontrol på slibepapir
Slibebånd skal kontrolleres inline for farve.

Inline color control of abrasive material
Abrasive band material should be inline color controlled.

Folha de
dados:

APP N° 182

Aftastning af farvet linie på MDF plade
En rød linie skal aftastes på overfladen af en MDF plade. Ved dette varierer stribens intensitet og farve. Ydermere kan strukturen på MDF overfladen ligeledes skifte fra grov til fin.

Detection of a colored line on a MDF plate
A red colored line should be detected on the surface of a MDF plate. At this, the color of the stripe differs in intensity and slightly in color. Furthermore the structure of the MDF surface can also changing from coarse to fine.

Folha de
dados:

APP N° 146

Detektering af knaster og bark i træstave
Træstave skal helst produceres uden knaster og bark i overfladen.

Detection of knots and bark in wooden stakes
Wooden stakes should be produced free of knots and bark.

Folha de
dados:

APP N° 104

Inline diameterkontrol på træstave
Under produktionen af træstave skal diameteren kontrolleres under bevægelse.

Inline diameter control of wooden staff
During the production of wooden staff the diameter must be controlled while the rod is moved.

Folha de
dados:

APP N° 100

Glansmåling inline efter lakering af døre
Umiddelbart efter lakering af døre, skal glansfaktoren kontrolleres. Tests har vist at mængden af lak, som tilføres døren, influerer på glansfaktoren, da denne viser ru overflade, hvis der ikke er nok lak tilstede.

Gloss inline measurement after the varnish of doors
Immediately after the varnish of the doors the gloss factor should be controlled. Tests have shown that the amount of varnish, which will be sprayed onto the door surface, influences the gloss factor. If not enough varnish is used the surface becomes rough.

Folha de
dados:

APP N° 88

Fluorescerende lim på slibebånd
Under produktionen af slibebånd, skal materialet testes for tilstedeværelsen af en 10 mm bred limstribe. Mangler større end 2 mm i længde skal aftastes sikkert. Afstanden til sensorhovedet skal være ca. 20 mm og arbejdsområdet skal ligge på ca. 2 mm x 10 mm.

Fluorescent glue control on an abrasive belt
During the production of abrasive belt material with a 10mm wide glue stripe the presence of the fluorescent glue must be observed. Defects greater than 2mm in length must be proper detected. The distance of the sensor head to the object should be approximately 20mm and the detecting range around 2mm x 10mm.

Folha de
dados:

APP N° 87

Inline glansmåling på slibebånd
Glansfaktoren er en vigitg parameter for overfladekvaliteten, ruheden, på et slibebånd. Derfor anvendes en inline sensor til kontrollen af slibebåndene.

Inline gloss measurement on abrasive belts
The gloss factor is a significant parameter for the surface quality, the roughness, of an abrasive belt. Thus a gloss measurement inline sensor should be used for quality control of the abrasive surface.

Folha de
dados:

APP N° 77

Kantkontrol på slibebånd
Kanterne på slibebånd må slides ned til et vist niveau, derfor kontrolleres slidgraden løbende.

Edge control of abrasive belts
The edges of abrasive belts must be grinded to a certain degree. Thus, the degree of grinding should be controlled.

Folha de
dados:

APP N° 74

Inline glansmåling på plastfilm og laminerede plader
Under produktionen af plastfilm og laminerede plader, skal glansfaktoren måles.

Inline gloss measurement of plastic films and laminated plates
During the production of plastic films as well as of laminated plates the gloss factor should be measured.

Folha de
dados:

APP N° 67

Inline glanskontrol I møbelindustrien
I fremstillingsprocessen, skal dørene lige efter maling kontrolleres for mængde af maling/glans.

Inline gloss control in the furniture industry
During the manufacturing process of doors just after the painting line the amount of color must be controlled.

Folha de
dados:

APP N° 66

Farvekontrol I møbelindustrien
Under fremstillingen af døre, skal farven kontrolleres og overvåges. Farven bliver påført af dyser, som er monteret på robotarmen. Efter denne proces, men inden før tørreprocessen, skal farven kontrolleres.

Color monitoring in the furniture industry
During the manufacturing process of doors the color must be controlled and monitored. At this the color will be sprayed with spray nozzles, which are mounted on a robot, onto the doors. Just after this process but before the drying process the color should be controlled.

Folha de
dados:

APP N° 51

Kontrol af kantstribe på slibebånd
Forskelige slibebånd har en kantstribe som skal kontrolleres. Kantstriben kan være på begge sider af slibebåndet. Endvidere kan kantstriben være mørkere end bagsiden, men typisk lysere end kornsiden. Ikke desto mindre er der tilstrækkelig forskel mellem kant, bagside og kornsiden.

Control of margined abrasive belts
Different sanding belts are equipped with a margin and this margin has to be controlled. The margin can be present on the sanding side of the abrasive belt or on the rear side. Furthermore the margin can be darker than the rear side but mostly it is brighter than the sanding surface. Nevertheless there is a sufficient difference in contrast between the margin and the rear side or the sanding side.

Folha de
dados:

APP N° 47

Aftastning af fluorescerende farvemærke på træplader
PÅ træplader mærkes defekter med en fluorescerende tusch. Det fluorescerende mærke har normalt en bredde på omkring 15mm og det kan ske at der finds to af disse mærker med 20 mm mellemrum. Hver streg skal behandles som separate mærker. Yderligere skal de fluorescerende mærker aftastes I en afstend på 200 mm fra emnet. Minimum mærkebredde som skal genkendes er 5mm.

Color detection of fluorescent marks on wood plates
On wooden plates defects will be marked with a fluorescent marker. The fluorescent mark has normally a width of about 15mm and it can happen, that two of this marks lie 20 mm away of each other, but must be detected as two separate marks. Furthermore the fluorescent marks should be detected at a distance of 200 mm to the object and even a mark with a width of 5mm should be detected.

APP N° 21

Lagring af farvesignal og monitorering af farvesignal
Flere og flere brugere af SPECTRO-3 farvesensorer, efterspørger muligheden for farvemonitorering og lagring af farvedata. Producenter af endeløse materialer som plastfolie (f.eks. møbel, papir og automobilindustri) samt producenter af MDF-plader har brug for et in-line sensorsystem ikke kun til 100% - kvalitetskontrol men ligeledes at system som giver lagring af farvesignalet som sammenholdes med dokumentationsdata, som indeholder data som produktnummer, kundenavn, kundenummer, ordrenummer, operatørnavn samt tid og dato. Yderligere skal systemet gerne informere operatøren omkring trenden på farven, således at eventuelle korrektioner kan udføres.

Color signal recording and color signal monitoring
More and more users of the SPECTRO-3 color sensors are asking for a color monitoring and color recording software. The manufacturers of endless materials like plastic foils (e.g. furniture, paper and automotive industry) and the fabricators of laminated medium density fiberboards (MDF) needs an inline sensor system not only for a 100% - quality control but beyond that a system for color signal recording, which allows also to document data like product number, customer name or number, order number, operator name, time and date. Furthermore, the sensor system should inform the operator about the color trend of the product, thus possible countermeasures can be duly initiated.

Folha de
dados:

APP N° 18

Kontrol af lateral position på transportbånd I træ og papirindustrien
I træindustrien (under produktionen af f.eks. MDF-plader) og ligeledes I papirindustrien, anvendes specielle transportbånd. Positionen horisontalt på båndet, skal holdes indenfor ±0.2mm, hvorimod den vertikale position må variere indenfor ±2mm. Transportbåndets materiale er enten rustfrit stål eller plastholdigt stof.

Lateral position control of conveyor belts in the wood and paper industry
In the wood industry (during the production e.g. of MDFs = medium density fiberboards) as well as in the paper industry, special conveyor belts are in use. The lateral position of the band material must be hold in a range of ±0.2mm, whereas the vertical position can change in the range of ±2mm. The material of the conveyor belt is either stainless steel or plastic fabric.

Folha de
dados:

APP N° 5

Finerkontrol direkte i produktionen
1. Aftastning af let brændte finerområder og manglende områder in-line i produktionen:
Fineren skal limes på MDFpladen under bevægelse, men hvis processen stoppes af den ene eller anden grund, kan det ske at varmen fra varmepistolen, som normalt anvendes til opvarmning af limen, misfarver fineroverfladen. Samtidigt med ovenstående skal en farvesensor checke om der skulle være afrevne områder på fineren.
2. Differentiering mellem hvid blank finer og hvid mat finer:
Opgaven er at skelne mellem hvid blank og hvid mat finer.

Veneer control during the door production
1. Detection of slightly burned veneer zones and veneer tear-off during the door production:
The veneer will be glued onto the mdf plate during the movement, however, if the process will be interrupted due to any reason, it can happen, that the hot air gun, which will be used normally to warm up the glue, scorches or burns the veneer surface slightly. Furthermore the color sensor should detect a veneer tear-off.
2. Differentiation between white glossy veneer and white matt veneer:
The task is to distinguish between white glossy and white matt veneer.

Aplicações

Exemplos prácticos de uso industrial

NOTICIA

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	Test report on Inline color measurement of recyclates () (Sistema de medição de cores em linha)

	Sensor systems for recyclate control in the plastics industry for laboratory and inline use ()
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	Detecção de mossas e amolgadelas em fitas de punção metálicas (N° 801)
	Distinção de componentes interiores de couro e plástico (N° 802)
	Medição de cor das tampas plásticas (N° 803)